Enhanced Aesthetics With Industrial Epoxy Floor Coating

Keeping industrial floors in top condition is critical to business operations. Downtimes for replacement and repair are costly to business. Floor damages lessen the appeal of industrial spaces, making them a poor work environment for employees.

Facility managers rely on industrial epoxy floor coating applications to maintain good floor conditions. Here are a few simple but effective tips in implementing industrial epoxy floor coating application projects:

1. Choose quality over cost. Quality products may cost more, but they guarantee good performance.

2. Surface preparation is critical. Repair any damages, clean and degrease the surfaces carefully. Improper preparation can cause the rest of the application process and the finished floors to fail.

3. Call on the professionals. Experts have the skills, experience and resources to deliver quick and error-free applications.

Why Epoxy Coatings?

Industrial epoxy floor coating products stand above the rest in delivering the highest quality and best performance in industrial floor applications. They are highly-resistant to oil, chemicals, water, and physical impact from mechanical loads and pedestrian traffic. These elements assault industrial floors frequently in the course of daily operations.

Industrial epoxy floor coating products are also good materials for floor beautification. There are many epoxy products with a wide range of color choices to choose from. Epoxy works well as concrete finishes, or top coats that enhance the look of industrial floor finishes.

Industrial Epoxy Floor Coating Application Problems

There are cases when industrial epoxy floor coating applications encounter challenges that threaten the process of bringing back the beauty and good condition of industrial floors. Here are some of them:

1. Formation of air bubbles and pinholes. Thick epoxy coats can form round bubbles from trapped air. This can come from either an improper mixing speed, or from cement out-gassing, or the improper use of foam rollers during application.

2. Uneven coloration. Unsightly differences in coating color come from mixing small batches of industrial epoxy floor coating products, or working in sun-exposed environments.

3. Fisheyes. Fisheyes are tiny craters erupting in the coated surface, and are due to the presence of grease and dust particles coming in contact with the coatings.

Causes of Adhesion Failure

The main reason for a total coatings failure is often an underlying adhesion failure. Below are the reasons why good adhesion is not achieved:

1. Ultra-violet radiations. Exposure to the sun’s rays can break down the adhesive properties of epoxy coatings, turning it brittle and prone to cracking.

2. High humidity. Industrial epoxy floor coating products change their properties when exposed to humid surroundings. Product preparation, mixing and application are compromised.

3. Moisture. Damp surfaces, particularly concrete, are vulnerable to adhesion failure. When flowing water is present during application, it erodes the adhesive bond between surface and coating.

4. Foreign contaminants. Dust, dirt, grease and oil lessen surface adhesion. Oils, in particular, causes hollows and voids within the coating, causing failure in the course of time.

Industrial epoxy floor coating products are often the top choice for floor maintenance and repair. They are tough, enduring, and comes in many colors. With good surface preparation, industrial epoxy floor coating applications have a high chance of success. Success offers the benefits of industrial floors that are long-lasting, stylish and practical at the same time.

Neat Tips in Choosing the Right Concrete Floor Coatings

Choosing the right concrete floor coatings product for repair and maintenance can be difficult, and can even lead dangerously to coatings failure, when not considered very carefully.

During maintenance, below guidelines will come in handy in choosing the right concrete floor coatings:

1. Get a working knowledge of the properties of concrete floorings

The aggregation of cement, water and some other coarse materials like sand or gravel has made concrete strong, flexible, and suitable for many construction applications. Knowing the composition of concrete floors is helpful in predicting the behavior of concrete floor coatings when applied.

2. Know the vulnerabilities of concrete floorings

Concrete floors may be strong, but they have a porosity that is prone to cracking when subjected to constant impacts. They also crack when they shrink or receive heavy load. Knowing that concrete floors behave this way will determine the choice of concrete floor coatings to use for repair and maintenance.

3. Surface assessment and repair

The surface condition should be carefully examined prior to installation. If the surface is cracked or damaged, it is better to first repair this. If it is dirty or bacterial growth is evident, cleanup should be necessary. The reason for surface preparation is to increase adhesion during application, and any of the above-mentioned factors hinder adhesion in a major way.

4. Evaluate location and usage

Varying areas in the facility have different purposes or functions. If the area is used in the handling of toxic chemicals, concrete floors are frequently exposed to chemical damages, necessitating the use of concrete floor coatings that can better protect against chemical spills. If the area is used as a loading bay, the constant heavy mechanical and physical loads may require the use of thicker or impact-proof concrete floor coatings.

5. Identify priorities and concerns

The choice of concrete floor coatings sometimes does not rely on function alone. Other factors may come into play that could affect what type of coatings to use. If the concrete floor is in a foyer or lobby, aesthetics may be a priority, and the use of decorative paints may be the best choice. Most often, however, cost is the main factor that can influence the choice of the best coating systems to install.

6. Select the best-fitted coatings

Each concrete floor coatings product brings different performance features. The selection process is easier when facility managers know their epoxies and urethanes, and which products yield significant performance gain, or bring greater resistance, or is easier to apply and cure, or even which are low-VOC formulations, and all in all, which is the best-fit product for the specific project.

7. Be familiar with the coating application process

Concrete floor coatings application methodologies could greatly impact the future performance of the installed coating system. Poor surface preparation, a non-conformance to the Material Data Sheet, or a faulty application process, or even just a minute misstep in curing or other application tasks, can cascade into each other and make the whole installation lead to coatings failure.

8. When in doubt, rely on the expert

Relying on professional coatings contractors is still the safest route to a successful concrete floor coatings installation. These are trained experts with years of experience in the best application practices and procedures, and the know-how to implement the project from planning right down to post-application. Choosing the right products to use is also one of the valuable services that professional painting contractors can bring into any maintenance project.