Selecting Concrete Floor Coatings

Concrete is made by mixing together proportionate amounts of cement, sand, water and aggregate. The untreated final product, by nature, is a porous material that is surprisingly vulnerable.

It is used extensively for floors in basements and garages, as well as in warehouse facilities, manufacturing and food processing plants because of its durability. Since it can stand up to heavy traffic abuse and harsh chemicals, concrete gives the impression as being indestructible.

But, this is not always true.

Concrete floor coatings provide extra layers of protection that are necessary in order for the hardened final product to endure constant wear and tear. In addition, these coatings can also transform a somewhat drab looking surface into a thing of beauty, as well as support maintenance requirements and improve skid resistance.

There are literally dozens of products available for coating concrete depending upon the desired result. The challenge is to find the most economical and practical solution to meet your overall objective.

Mix-in pigments and other add-ins can create special decorative effects to include metallic or luminescent finishes. Ease of installation, curing times and resistance to abrasion are important aspects to your final selection. Of course, higher price tags go hand-in-hand with higher quality coatings.

The word coating, as it relates to concrete floors, broadly refers to different types of cement based toppings, paints and epoxy material that are used to cure the concrete. The most commonly used concrete coatings are hybrids of epoxies, urethanes, acrylics and polyureas, which has a fast drying time that permits many coats to be built upon quickly.

Bear in mind that floor coverings will hide a multitude of problems associated with improper floor structures. In other words, you can cover up the problem of cracks, spalls and unevenness by adding a raised floor surface, but unless the concrete floor itself is patched, repaired and leveled properly, you will waste your money by applying a coating system to a distressed surface.

Depending on the severity of the floor surface itself, the challenge is to choose the most effective material and application that will result in the best performance and lowest life cycle cost. Total floor protection should be part of any study or evaluation for new or old concrete floor protection.

There is a very complete selection process to narrow the search for the right product and application for concrete floor coatings. Remember, you must not only select the material, but also a total system in terms of application, total thickness, and aesthetics.

A Guide to Concrete Floor Coatings Selection

To select the best industrial concrete floor coatings for your facility, the first thing to c0onsider is the criteria to be used in your selection. Nearly all types of flooring requirements can be addressed by various industrial concrete floor coatings systems. Identify the requirements for your specific floors, which can be any of the following:

1. For repair and protection. Many floor coatings options cater to floor maintenance, repairing damaged surfaces, and offer protection from various types of floor abuses, such as chemical spills, abrasive impacts or physical loads, to name a few.

2. For quality performance and durability. Industrial concrete floor coatings contractors can install high-performance floors that last for long periods of time. The thickness of coatings used, plus the type of coating product applied, can vary the strength and durability of installed floor coatings systems.

3. For beautifying drab-looking floors. Industrial concrete floor coatings can transform floors in any areas of the facility — employee lounge, shop floors, loading bays, among others.

4. For cheaper and practical floor solutions. When you’re after a minimum amount of expenditure for your industrial floor project, this is possible with industrial concrete floor coatings that are less expensive but still perform well, fitting your budget and project requirements at the same time.

Concrete Coatings for Floor Repair

When signs of floor damage appear, facility managers should waste no time in replacing the industrial concrete floor coating system. Putting off the work will result to negative consequences such as:

1. Unsafe floorings that may lead to potential accidents for building occupants, due to uneven floors, low-friction or non-skid-resistant surfaces.

2. Dirty-looking floors despite constant cleaning.

3. Unhygienic floors that encourage the growth of harmful bacteria lodging in difficult-to-clean floor cracks.

4. Worsen floor damage as time goes by.

Epoxy-based fillers may be applied to level the holes and remove unevenness in surfaces. For deep cracks, sand or quart-mixed epoxy fillers will have to be used fill the bottom. For hairline cracks, sanding will remove coating unevenness and blend the edges to make banish the crack. In cases of large cracks, repairing the floor foundation is necessary before any coating system can be installed.

Concrete Coatings for Floor Make-Over

Industrial concrete floor coatings transform facility floors back to their original look. You can choose from any of the following, based on your unique requirements:

1. Glossy coatings. Clear epoxy gloss is standard choice for floor beautifications. The colorless formulation can hide tiny floor imperfections.

2. Satin coats. Shark-grips mixed in industrial concrete floor coating lend a rough texture to the floor, leaving the top coat with a satin sheen that hides minor damages, and makes for easy-to-clean and skid-resistant surfaces.

3. Colored chips. Multi-hued chips applied on still-wet top coats can enhance the look of floors. The chips are broadcasted in measured amounts and certain distances from each batch, or applied using a pail with holes in the bottom, to achieve the right chip density and appearance on the surface.

The choice of the most appropriate coating product has to be a careful balance of monetary considerations and practical or functional requirements.

When cost is the biggest factor in coatings selection, facility managers must remember to insist on quality and good performance. Cost-savings that sacrifice quality is useless, due to further repairs and rework needed in the future.

The Advantages of Epoxy Floor Coatings

There are many factors involved in successfully running a business that is in heavy industry. You need quality materials, workers with the right expertise, a solid supply chain system in place, and a safe and secure environment for your employees to work in. Laying down Epoxy Floor Coatings are part of meeting the last criterion. Using epoxy floor coatings to maintain a sound industrial space is important for safe and effective work management.

Epoxy resin is a chemical compound that has many applications including high performance flooring. If you are an industrial leader, then you know the importance of maintaining and repairing flooring. Floor slab repairs are expensive and having cracked or damaged floors tends to drag down the efficiency and productivity of your operations. In the worst case, a damaged floor can lead to an industrial accident or equipment damage, both of which could be costly to your business. Using epoxy floor coatings to repair your flooring can be the best solution. The nature of the resin is such that it tends to be durable and able to withstand wear and tear better than other materials.

However, when choosing the right firm to lay the epoxy floor coatings is just as important as the coating itself. You want to make sure that the repairs are carried out diligently by people who know what they’re doing. Indeed, further problems can result from an inappropriate specification, and you can end up in a worse operational and financial situation if you are the victim of poor workmanship. It is therefore crucial to work with professionals who can adequately prepare specifications, ensure that only appropriate products are used, and meet the highest standards of workmanship.

Your flooring is part of your capital. And you should act to preserve and enhance it. Thinking strategically about your flooring is important in the overall scheme of your business. Without good flooring it becomes difficult for your workforce to operate at high levels of performance. This is just the nature of any business in which moving large objects on a large surface is required.

In order for you to get the most out of epoxy flooring repairs, you want to work with experts who keep fully up to date with the latest developments in the science and practice of flooring. The firm you choose to work with ought to be concerned with selecting the flooring solution that is most appropriate for your flooring problem. And they should have a full range of products and systems from which to choose.

Fortunately, finding a reliable flooring repair firm is not that difficult. You can begin your search on the worldwide web. The web offers you the opportunity to scan the various industrial floor repair and maintenance services and find the ones that offer epoxy floor coatings. You can literally bring all of the vendors to you by entering ‘epoxy floor coatings’ into a Google search. This will allow you to sift through the various companies and decided which one you think best suited to your flooring repair work.