Some Facts on Industrial Floor Coating

With the upward growth of concrete use in households and buildings, it can be deduced that the use for industrial floor coating has increased as well. It’s only natural as many now conceive that concrete and coatings come together more nicely than just concrete only. These days, you also consider the concrete coating when you think about the concrete for your home or building. This is only reasonable after seeing the aesthetic and durability results of having coated concrete. Isn’t it just nice to look at your concrete floor when it is so nicely textured ad patterned? Walls and countertops can also be significantly improved with the help of concrete coatings.

Many people are generally familiar with industrial floor coating. However, some facts have been mixed with some myths about floor coatings. Here are some points to straighten out what’s true and what’s not:

Coatings and Coloring Mixtures: No matter how they may seem like coatings, some products that enhance the appearance of concrete are not really considered as coatings. Chemical stains like acid stain, for example, is not exactly a coating. It is actually a coloring process that creates a chemical reaction with the concrete surface. There are a lot of other products that may be considered as floor coating to some people, but technically are not.

The Real Process of Coating Concrete: It is a general thought that coating would initially fail because, by its nature, it would bridge the porous surface of the concrete and trap the moisture present in the surface. You see, the moisture vapor should be allowed to escape. If not, there will be problems of blistering, peeling, and delamination, all of which contribute to concrete coating failures. Nowadays, though, there are products available that dismiss the initial thought. New elastomeric coatings are one of these products. It is the application of a thick elastic film that enhances the concrete surfaces and conceals cracks, patches, and other concrete problems.

Curing Period of 30 Days: Some coating products can be used after just seven days of curing. You’ll have to read the manufacturer’s instructions carefully and see if this applies to your coating product.

Concrete Block Fillers: Some people deem concrete block fillers unnecessary. But using the block fillers will enhance the concrete surface. It provides a stable foundation and fills up the pores and voids in the surface. With regards to block fillers that are heavy and difficult to apply, there are block fillers available nowadays that will save you some time and effort. These new block fillers also weigh less than the traditional ones.

These are only some of the issues that needs to be cleared up. These facts may not seem worthy of your time. But when it comes to choosing and applying coating on your concrete surfaces, these may help. The curing period of seven days and the new concrete block fillers, for example, can help in saving you some time while improving the quality and durability of your concrete. Facts like these can be helpful, even in just small ways, when you do the application for industrial floor coating.

Choosing a Garage Floor Coating

The garage floor is often the last floor you would consider refinishing as a home improvement. Garage flooring is often left unprotected and get stained with paint and oil and other products that you use in your garage. There are a number of different garage floor coatings you can use to protect your floor from a simple paint to a high end product like Granitex that will give you a stone like finish. Refinishing your floor will not only improve the appearance of your garage but it will also increase the resale value of your home. The most popular coatings on the market are latex, epoxy and polyurethane. Refinishing your garage floor can usually be done as a weekend project depending on the product you choose.

Epoxy coatings give you a finish that is very easy to maintain and keep clean and don’t stain easily from products like grease and oil. They are also available in many different colors to match you particular style and really give your garage a new look.

Latex based coatings get applied similar to same way that a epoxy coating gets applied. A primer must be applied to the floor then the finish coat can be applied. Latex coatings will resist staining from many products and is also resistant to damage from weather conditions.

For a really high gloss shine there are polyurethane finishes that also can protect against staining and weather conditions as well. Applying polyurethane coatings can be a little trickier than epoxy and latex. A primer coat must be applied to the floor before the finial coat. Polyurethane coating are somewhat more expensive than other types of floor coatings. Epoxy and polyurethane can be used together to create a great looking garage floor. With a garage floor finished with a epoxy coating and a topcoat of polyurethane will give you a very well protected floor that will last for years.

Selecting Concrete Floor Coatings

Concrete is made by mixing together proportionate amounts of cement, sand, water and aggregate. The untreated final product, by nature, is a porous material that is surprisingly vulnerable.

It is used extensively for floors in basements and garages, as well as in warehouse facilities, manufacturing and food processing plants because of its durability. Since it can stand up to heavy traffic abuse and harsh chemicals, concrete gives the impression as being indestructible.

But, this is not always true.

Concrete floor coatings provide extra layers of protection that are necessary in order for the hardened final product to endure constant wear and tear. In addition, these coatings can also transform a somewhat drab looking surface into a thing of beauty, as well as support maintenance requirements and improve skid resistance.

There are literally dozens of products available for coating concrete depending upon the desired result. The challenge is to find the most economical and practical solution to meet your overall objective.

Mix-in pigments and other add-ins can create special decorative effects to include metallic or luminescent finishes. Ease of installation, curing times and resistance to abrasion are important aspects to your final selection. Of course, higher price tags go hand-in-hand with higher quality coatings.

The word coating, as it relates to concrete floors, broadly refers to different types of cement based toppings, paints and epoxy material that are used to cure the concrete. The most commonly used concrete coatings are hybrids of epoxies, urethanes, acrylics and polyureas, which has a fast drying time that permits many coats to be built upon quickly.

Bear in mind that floor coverings will hide a multitude of problems associated with improper floor structures. In other words, you can cover up the problem of cracks, spalls and unevenness by adding a raised floor surface, but unless the concrete floor itself is patched, repaired and leveled properly, you will waste your money by applying a coating system to a distressed surface.

Depending on the severity of the floor surface itself, the challenge is to choose the most effective material and application that will result in the best performance and lowest life cycle cost. Total floor protection should be part of any study or evaluation for new or old concrete floor protection.

There is a very complete selection process to narrow the search for the right product and application for concrete floor coatings. Remember, you must not only select the material, but also a total system in terms of application, total thickness, and aesthetics.